Alcohol/Fuel Ethanol

Global Canesugar Services Pvt. Ltd. provides Consultancy services, Operation & Maintenance, Project Management, Project Engineering, Technologies and systems for manufacturing various grades of ethanol such as Rectified Spirit, Extra Neutral Alcohol and Fuel Ethanol from various feed stocks such as Molasses, Grains, Cane Juice and Cassava.

Our Services for Distillery includes:

Consultancy Services

  • DPR/Proposal & Pre-feasibility report
  • Ministry of Environment & Forest
  • Quality Improvement
  • By-product utilization (Bio-gas, CO2, Bio-compost, DDGS & DWGS)
  • Plant Audit (Distillery)
  • Capacity optimization, Expansion, identification of hurdles in achieving the design capacity of Distillery
  • Technical audit of existing operations by evaluating Equipments, Process and energy balance.
  • Evaluation of Distillery Projects for Techno-Commercial Proposal and financial feasibility Report.

O&M Services for Distillery

  • The field force of O&M agency will be Supported by highly capable and experience Back office Consultants and Executives
  • Complete Maintenance services
  • Establishing technical & operational (O&M) Systems
  • Efficiency Improvement of old and sick Distillery through O&M Services
  • Skills Development and Manpower training. (Alcohol Production)
  • Developing Management systems for efficient businesses operation
  • Quality control RS, ENA & Ethanol
  • Electricals, Instrumentation & Engineering
  • Distillery – Fermentation, Distillation RS /ENA & Ethanol Production, Effluent handling
  • Routes for achieving ZLD (Biomethanation followed by Multiple Effect Evaporator, Bio-composting & Ferti-irrigation)
  • Environmental solutions for Distillery Waste.
  • Utilities – Boiler, Turbo generator set, Water Treatment Plant and CPU
  • Outsourcing services for running Distillery
  • Budgeting
  • Routine Maintenance
  • Major Repairs
  • Modifications for Improvements
  • Systems for Materials Managements
  • Controlling cost per lit of Alcohol

Feasibilities Studies

  • Ethanol sources
  • Logistics
  • Market Potential
  • Ethanol Balance
  • Ethanol Production Plan
  • Budget
  • Man Power
  • Technology
  • Resource requirements


Project Management

  • Project Implementation and resources planning
  • Services for smooth procurement of Equipment and inspection at Vendors site
  • Organizing and monitoring of Project site
  • Support Services for supervision and implementation of Project Management through Gantt Chart

Project Engineering

  • Location and strategic advices for Ethanol
  • Economic Feasibility studies for new projects by Designing project technical and market synchronization
  • Evaluating the process options in Distillery
  • Basic Engineering for Molasses and Grain based Distillery and Detail engineering for Equipments sizing
  • Integrated and Standalone Multiple effect Evaporator technology project Evaluation
  • Distillery Expansion

Supply for Plant Machinery

  • Distillation columns - Atmospheric & Multipressure
  • Molecular Sieve Dehydration Plant
  • Integrated & Standalone Evaporator
  • Spent wash Incineration Boiler & normal Boiler
  • Power Turbine
  • Decanter
  • Dryer
  • Re-boilers & Condensers
  • PHE
  • Valves, Pumps & Motors
  • Air Compressor
  • Bio-composting Machineries